NEW - Eddy Current NDT Flaw Detectors - WeldCheck Family

The WeldCheck Eddy Current (ECT) Flaw Detector Family from ETher NDE now appeals to users within a wide range of industries including Offshore, Rope Access non destructive testing (NDT) applications and other weld inpsection applications replacing Magnetic Particle and Liquid Penetrant Inspection especially on coated welds.

Designed specifically to meet the exacting requiements of ISO17643 (formally EN1711) "Eddy Current examination of welds by complex plane analysis".

However as a high specification eddy current flaw detector then a full range of other eddy current inspections may also be undertaken.

The WeldCheck2 EC Flaw Detector is lightweight, compact and cased in a tough  aluminium alloy Mg Si 0.5 powder-coated outer case with rubber end bumpers and has been designed with the  basic end user in mind.

The WeldCheck+ further enhances the inspection capability by adding dual channel/frequency capability and Automatic Lift Off Gain Compensation (LOGC) and conductivity measurement. Dual channel for Weld Inspection means the Weldprobe can simultaneously assess coating thickness and detect defects (allowing the operator to be more efficient). LOGC automatically compensates for coting thickness variation in real time further improving the quality of inspection.

Both units are designed and manufactured in the UK by the ETher NDE team and fitted with industry standard 12-Way Lemo and Co-axial Lemo 00 connectors, the WeldCheck is able to use absolute, bridge and reflection probes without the need for adaptors.

The WeldCheck ET Flaw Detectors offers a crisp, clear daylight viewable screen, user  friendly interface and menu systems all in a rugged alumninium housing with protective rubber end bumpers

  • Large, Crisp Daylight Readable Display
  • Easy to Use 
  • 7 Hrs Battery Life
  • Industry Standard Probe Connectors
  • Great Eddy Current Performance

Daylight Readable Screen

WCplusinthesnowWe understand that the operator will use the WeldCheck in all types of weather and light conditions and being able to see the screen clearly is a top priority.

The WeldCheck has a fully daylight readable 5.7"/14.5cm LCD Colour Screen of 640 x 480 pixels ensuring the Operator has excellent signal resolution and presentation no matter what the working conditions are.

The operator has the choice of configuring their own colour schemes and display types. This will optimise their viewing ability of the screen in any light conditions. It is possible to view the readings in a choice of spot, time-base, waterfall or meter display types.

Works the way you do!

The WeldCheck has been designed with the built-in “flip” function works equally well for left or right-handed users.

As with mobile phone or keyboard usage, our fingers become accustomed to repeating patterns of key presses. The WeldCheck keypad has been cleverly designed to exploit this trait, with all critical keys being in the same position regardless of whether the Instrument is being operated in “right-handed” or “left-handed” mode.

Lightweight, rugged and easy-to-use

Lightweight at 1.2kg (2.7 lbs.) and housed in a rugged metal casing,the WeldCheck offers up to ten hours battery life, easy to navigate menu systems and great EC performance.

The WeldCheck features a simple “single-level” menu system. In addition, any menu item can be added to the “Quick Menu” sidebar with its own easily recognisable Icon enabling faster adjustments during the inspection process.

The WeldCheck has been built with operator-selectable “soft keys”. Every menu item has its own easily recognisable icon. There are four soft key positions for operator selectable icons for frequently used functions and a fifth position for the last menu function used. Each saved instrument setting can be associated with a unique, one press set of quick access functions. There are also two front panel hard keys that can also be easily programmed for rapid one press access to instrument functions.

Innovative “Loop” Feature: “Loop” is a convenient way of capturing a live repetitive signal and then optimizing the instrument settings especially Phase, Gain and Filters in order to simplify the task of optimizing the parameters.

“Guides” Feature: "Guides" allow the user to display a slide show that can be created easily with commonly used desktop software. The benefit of this feature is that instructions, tutorials and procedures for the inspection can be added to the AeroCheck+ very quickly and the NDT inspector can easily switch between the Inspection itself and the “Guides” while performing a live test.

As well as being fully daylight readable, the WeldCheck 2 and + Eddy Current Flaw Detector offers fantastic screen clarity with excellent and accurate inspection readings.

The screens below are a sample of the excellent display quailty that the both the the WeldCheck 2 and + produce;

 





 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Weldcheck+ only screens 

 

WeldCheck2 Standard Kit - KIWEL003


IWEL003

Instrument, WeldCheck 2, Single Frequency (20Hz-20MHz), Hand Held PortableFlaw Detector, Software + Manual on USB Stick

AWEL002 

Accessory, WeldCheck, Power Adapter + Input Plugs (UK, EU, US & Australia)

AWEL003


Accessory, Adjustable Shoulder Strap, Padded with Quick-Release


AC006

Accessory, Instrument Soft Carry Case


A090

USB Cable, A to MIN B, 1 meter


40463

Quick Reference Card – WeldCheck

WeldCheck+ Standard Kit - KIWEL002


IWEL002

Instrument, WeldCheck+, Dual Frequency  (10Hz-12.8MHz), Hand Held PortableFlaw Detector, Software + Manual on USB Stick

AWEL002 

Accessory, WeldCheck, Power Adapter + Input Plugs (UK, EU, US & Australia)

AWEL003


Accessory, Adjustable Shoulder Strap, Padded with Quick-Release


AC006

Accessory, Instrument Soft Carry Case


A090

USB Cable, A to MIN B, 1 meter

40463

 

Quick Reference Card – WeldCheck

ALL12-L04-015B Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)
ALLCX-B02-015A Accessory, Lead. Lemo 00 to BNC, 1.5m (Absolute)

 

WeldCheck Optional Accessories

AAER002

Accessory, Hard Transit Case

AAER004

Accessory, Protective Splash Proof Cover / Rope Access

AWEL006

Accessory, External, 8 x AA Battery Holder and On/Off Switch 

AWEL008

Accessory, In car Power Adapter

ALL12-L04-015R

Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Reflection)

ALL12-L04-015B

Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge)

ALLCX-M02-015A

Accessory, Lead, Lemo 00 to Microdot, 1.5m (Absolute)

ALLCX-B02-015A 

Accessory, Lead. Lemo 00 to BNC, 1.5m (Absolute)

 

Standard Eddy Current Weld Probe Package - KAWEL001

Our Standard Weld Inspection Package can be used across our range of Eddy Current Flaw Detectors and those of our competitors. Designed and manufactured in the UK, our Weld Probes are high quality with fast delivery times. Follow the link to find out more about our range of Eddy Current Weld Probes


PWM100S000
 

Probe, Weld, Medium, Dia 16.00, 100kHz, Straight, Disconnect


PUB100K

Unshielded, Broad Band (Paint), 100k (35kHz-250kHz), BNC

ATBW

Accessory, Test Block, Weld Probe, Ferrous (Steel EN1A) + x 4 0.5mm Shims, 0.5, 1.0, 2.0mm slots 

ALL12-L04-015B  

Accessory, Lead, Lemo 12-Way - Lemo 4-Way, 1.5m (Bridge) 

ALLCX-B02-015A 

Accessory, Lead. Lemo OO to BNC, 1.5m (Absolute)


AW003

Accessory, Butterfly PTFE Tape (Pack of 30)


AC002

Probe Carry Bag

 

Part Number: AAER004 - Protective Splash Proof Cover (WeldCheck / AeroCheck)

Part Number: 40470 - Tripod Bracket - To fit 1/4" Camera Tripod Mount with Male Screw (WeldCheck / AeroCheck / AeroCheck+

WC2FrontCover

    WeldCheck2 WeldCheck+
Probe  Connectors 12 Way Lemo 2b (Absolute, Bridge and Refection) and Connection Lemo 00 (for single element absolute probes)  Simultaneous probe operation possible using Lemo 12 way and Lemo 00
Frequency    Single Freq. = 10Hz – 20MHz with range variable resolution  Dual Freq. = 10Hz - 12.8MHz & Mix -18 to +18dB on output 
Gain  Overall -18 to + 104dB, 0.1, 1 and 6dB steps (104dB maximum) 0dB or 12dB
0dB, 6dB and 10dB (0dB reference 1mW into 50 ohm). +/-100.0 dB 
Input Gain  0dB or 12dB
Drive 0dB, 6dB and 10dB (0dB reference 1mW into 50 ohm)
Max. X/Y Ratio  +/-100.0 dB
Phase  Range  0.0-359.9°, 0.1° steps

Auto Phase  Allows phase angle to be automatically set to a pre set angle 
Filters  Normal High Pass DC to 2kHz or Low Pass Filter, which ever is the lower in 1 Hz steps. Plus variable adaptive balance drift compensation 0.01 - 0.5 Hz (6 steps)
Normal Low Pass 1Hz to 2kHz or a quarter of the lowest test frequency, which ever is lower in 1 Hz steps. 
Balance  Manual 14 internal balance loads; 2.2μH, 5.0μH, 6.0μH, 6.5μH, 7.0μH, 7.5μH, 8.2μH, 12μH, 15μH, 18μH, 22μH, 30μH, 47μH, 82μH

Automatic Optimised balance load selection
Alarms  Box Sector Output  Fully configurable, Freeze, Tone or Visual.
.
Sector Fully configurable, Freeze, Tone or Visual
Output 
Open collector transistor (32v dc at 10mA max) available on 12 way Lemo
Display  Type 5.7” (145mm), 18 bit Colour, daylight readable
Viewable Area 115.2mm (Horizontal) x 86.4mm (Vertical) 
Resolution  640 x 480 pixels


Flip Manual or automatic screen orientation change to enable left or right handed use
Colour Schemes Configurable  User configurable Dark, Bright and Black & White
Screen
Display Modes  Full Screen, Single, Dual Spot or Dual Pane with variable size and location and function e.g. MY, Timebase, Waterfall and Meter.
Spot, Time base (0.1-20 seconds x 1-200 sweeps and up to 55 seconds), Waterfall and Meter with peak hold and % readout
Graticules  Choice of Grid (4 sizes 5, 10, 15 and 20% FSH), Polar (4 sizes 5, 10, 15 and 20% FSH) or none
Offset Spot Position: Y =-50 to +50, X =-65 to +65%
Digital Spot Position Readout Display in X,Y or R,θ
Summary Legacy Format
Removable Data Storage  Setup micro SD up to 32GB, holding over 10,000 settings  
Stored Screen Shots  micro SD up to 32GB, holding over 10,000 screen shots
Record/Replay Comprehensive Record Replay and Storage. Realtime recording of trace data and Replay on instruments and desktop PC up to 164 seconds 
Outputs  PC Connectivity  USB (Full PC remote control plus Real Time data)
Digital Volt Free Alarm Available on Lemo 12 way, Open collector transistor (36v dc at 10mA max)
VGA Full 15 way VGA output 
Languages    English, French, Spanish, Italian, Portuguese, Russian, Japanese, Chinese, Turkish, Czech, Norwegian
Verification Level   The system includes on delivery a 2 year validity Verification Level 2 detailed functional check and calibration as per ISO 15548-1:2013 
Power On Self Test    The system performs a self test on start up of external ram, sd ram, accelerometer, Micro SD card, LCD screen buffer. 
Power  External 100-240 v 50-60Hz 30 Watts
Battery 
Internal 7.2V nominal @ 3100mAh = 22.32 watch 
Running Time Up to 8 hours with a 2MHz Pencil Probe 30% Back Light
Charging Time   2.5 hrs. charge time -  Simultaneous charge and operation possible
Physical  Weight 1.2 kg, 2.7 lbs
Size (w x h x d)  237.5mm x 144mm x 52mm / 9.4” x 5.7” x 2.1”
Material Aluminium alloy Mg Si 0.5 powder-coated
Operating Temperature -20 to +60 °C
Storage for up to 12 months -20 to +35 °C Nominal +20 °C
Storage Temperature Storage for up to 12 months -20 to +35 °C Nominal +20 °C
IP Rating  54

 

 
Conductivity Specification + version only
Frequency 
One frequency only 60kHz standard (choice of 120, 240 and 480kHz) 
   
Resolution  3 decimal points max
Auto Resolution Mode AutoS = Legacy Instrument, Auto = SigmaCheck 
Acccuracy               0.5%-10% IACS better than +/-0.05% IACS 10%-25% IACS better than +/-0.25% IACS 25%-60% IACS better than +/-0.5% IACS 60%-110% IACS better than +/-1% IACS Lift Off corrected to 1.0mm No temperature compensation All Errors at 90% Confidence Level